The polymer is formed by free - radical polymerization in aqueous suspension. The fiber is produced by dissolving the polymer in a solvent such as N,N-dimethyl formamide or aqueous sodium thiocyanate, metering it through a multi-hole spinnerette and coagulating the resultant filaments in an aqueous solution of the same solvent (wet spinning) or evaporating the solvent in a stream of heated inert gas (dry spinning). Washing, stretching, drying and crimping complete the processing. Acrylic fibers are produced in a range of deniers, typically from 0.9 to 15, as cut staple or as a 500,000 to 1 million filament tow. End uses include sweaters, hats, hand-knitting yarns, socks, rugs, awnings, boat covers, and upholstery; the fiber is also used as "PAN" precursor for carbon fiber. Production of acrylic fibers is centered in the Far East, Turkey, India, Mexico, and South America, though a number of European producers still continue to operate, including Dralon, Montefibre, and Fisipe. US producers have ended production, though acrylic tow and staple are still spun into yarns in the USA. Former U.S. brands of acrylic were Acrilan (Monsanto), Creslan (American Cyanamid), and Orlon (DuPont). Other brand names that are still in use include Dralon (Dralon GmbH).
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