The most likely process-scale synthesis
of netupitant begins with 6-chloronicotinic acid (185). From
185, a one-pot 1,4-Grignard addition/oxidation reaction, developed
to provide an improved route to NK1 receptor antagonists, was
employed for direct installation of the C4-o-tolyl substituent. Using
this procedure, treatment of 6-chloronicotinic acid (185) with otolyl
magnesium chloride and subsequent oxidation with Mn
(OAc)2 in THF/AcOH generated the o-tolyl nicotinic acid intermediate
187 in 51% overall yield. From this intermediate, a one-pot
amide formation could be realized in high yield by conversion of
the acid to the corresponding acyl chloride and addition of NH4OH
(95% yield). Chloride displacement with 1-methyl piperazine under
heating conditions provided intermediate 189 in 95% yield.
Employing Hoffman reaction conditions originally reported by
Senanayake,171 rearrangement of amide 189 with NBS/NaOMe/
MeOH enabled formation of carbamate 190 in quantitative yield.
Reduction of the carbamate with Red-Al provided the desired
mono-methylated amine. To access the final drug target, acylation
of the intermediate methyl amine with 2-(3,5-bis(trifluoromethyl)
phenyl)-2-methylpropanoyl chloride (191) provided the final drug
netupitant (XXII) in 81% yield. In this case, due to the cost of 193,
the acid precursor to 191, and starting materials previously
reported for generating 191/193, as well as issues with isolation
of pure intermediates on scale, a novel route to 191 and 193 was
also developed during this synthesis, beginning with the inexpensive
and readily available bromide 192. This 2-step synthesis of 193 includes Grignard
reagent formation, quenching with acetone to yield the intermediary
tertiary alcohol, and subsequent carbonylation (TfOH, H2O, CO then NaOH/H2O) to provide 2-(3,5-bis(trifluoromethyl)-phenyl)-2-
methylpropanoic acid 193. Finally, conversion of acid 193 to the
acyl chloride with oxalyl chloride in DCM provided the necessary
acyl chloride 191 in quantitative yield (86% purity).